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Stainless Steel Grade 409 Annealed Tube Of ASTM A268

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    Stainless Steel Grade 409 Annealed Tube Of ASTM A268


        Stainless steel grade 409 ( UNS S40900 )



    Applications


     This type of grade 409 stainless steels are widely used for :

    •  Automotive exhaust tubing

    •  Catalytic converter systems



    Chemical Formulation 

     

     C:= 0.08  ,   Mn:=1.00,  Si:=1.00,  Cr:10.5~11.75,  Ni :=0.50,  P:=0.045,  S:=0.03,  Ti:(6C~0.75)

       

         Type 409 steels are available in highly stabilized forms, such as S40910, S40920, S40930, which stability of is provided by the presence 

    of niobium, titanium in the composition.


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    Introduction


       409 stainless steels used to be called “ the cheapest stainless steels ”. 

       It is commonly considered as a chromium stainless steel, which have excellent corrosion 

     resistance, heat resistance and fatigue resistance. It can realize the exhaust system components 

     for a longer life time and a lightweight designs.


       With high temperature resistance, the engine can work in high efficiency, at the same time, 

     reduce the thickness of exhaust system , can reduce the emissions. 409 stainless steels are 

     cheaper than other stainless steels, with a good flexibility, high yield, easy to replace, are 

     recyclable and environmentally friendly new materials. At present, Most famous major automobile 

     manufacturers have used type 409 stainless steel materials for their production.


     The automobile exhaust system can collect and disposal the emissions, which is high temperature,

     high speed combustion come from the engine. Then exhausts gas overboard and reduces the noise level 

     of the high velocity gas flow. The automobile exhaust system is the longest components of the auto 

     parts, which must bear strict temperature change ( from -20? to 850? ) and high frequenvy 

     vibration. The 409 stainless steels can work as the heat from -20? to 650?.

       

       Recently, as the global increasingly stringent environment target, the short distance urban 

     driving increasing, and the spread of Winter snow remover, the standard of using exhaust system is 

     getting more and more stringent. From standard Europe ? to Europe ?, the traditional steel can 

     not meet the technical requirements. We estimate each car need 409 stainless steels appr 35kgs - 

     65kgs in the futuer.


    Composition 

                    Table 1 -  Composition ranges of type 409 stainless steels

    409 stainless steels.png


    Mechanical Properties

                  Table 2 - Mechanical properties of type 409 stainless steels         

            


    Physical Properties

                 Table 3 - Physical properties of annealed type 409 stainless steels



    Type Specification Comparison



    Possible replace with:



    Heat Resistance

     

      Type 409 stainless steels can work at tempertatures up to 675? during continuous operation, and up to 815? under intermittent conditions. This is very important to service environments.



    Heat Treatment


        For 409 stainless steels, annealing is carried out at temperatures from 790? to 900?, followed by air cooling.


    Welding Performance

     

       Type 409 stainless steels must be pre-heated to temperatures of 150 to 260°C before welding. Care should be taken to weld grade 409 steels with minimum heat, in order to mitigate grain growth.Ductility of the welded products can be improved by annealing post-welding at temperatures of 760 to 815°C.   

          


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